Material Requirement Planning (MRP)
Right Materials. Right Quantity. Right Time. Lower Cost.
MRP calculates material requirements based on the Master Production Schedule (MPS), Bill of Materials (BOM), inventory status, and lead times. It ensures on-time production, optimizes inventory levels, and reduces unnecessary costs by guiding operations through a structured 5-step process flow: Inputs, Material Requirement Calculation, Net Requirements & Shortage Check, Plan Procurement / Production, and Execute & Monitor.
Core Modules
System Setup & Configuration
Manages Default Information/System Options, Material Planner, Planning Horizon Period, MRP Manager, and MRP Record.
Inventory & Structure Tracking
- Multi-Level BOM: Deep hierarchy mapping of components and assemblies.
- Inventory Visibility: Real-time balance monitoring (In Stock, On Order, Shortage).
- Lot & Serial Tracking: Traceability across batch cycles.
- Reorder Point & Safety Stock: Automated buffer calculations.
- Multi-Unit of Measurement: Flexible inventory UOM handling.
- Batch & Barcode Control: Barcode integration for rapid material updates.
Transaction Processing
Task & Function Processing
Inquiries & Reports
Key Benefits
Optimize Inventory
Maintain precise stock balances to reduce carrying costs without risking production delays.
Improve On-Time Delivery
Synchronize raw material receipts directly with master production schedules.
Reduce Stockouts
Automatically flag shortage items and highlight priority expedite requests.
Increase Productivity
Automate complex calculations across BOM levels to save manual administrative hours.
Lower Costs
Prevent over-purchasing and eliminate expensive rush shipment charges.
Data-Driven Planning
Leverage real-time dashboards to view planned orders, net requirement trends, and top shortage items.
Plan Smarter. Manufacture Better. Deliver On Time.
Eliminate material shortages and streamline your procurement cycle. Contact us today to calculate your exact material needs and optimize your manufacturing floor!